EPA 608 Cheat Sheet

Quick Reference Guide - All Critical Facts, Numbers & Dates for Certification Exam

🔢 Recovery Requirements by System Type

System Type Refrigerant Required Vacuum/Pressure
Type 1 (Small Appliances) All types (≤5 lbs) 0 psig OR 80% recovery
Type 2 High-Pressure HCFC-22 10 inches Hg vacuum
Type 2 High-Pressure HFCs (R-134a, R-410A) 0 psig
Type 3 Low-Pressure R-123 (Chillers) 25 mm Hg absolute

📅 Critical EPA Dates

Year Event
1987 Montreal Protocol signed (September 16)
1990 Clean Air Act Section 608 created (November 15)
July 1, 1992 Venting ban effective (knowingly venting refrigerants illegal)
1995 EPA 608 technician certification required (November 14)
January 1, 1996 CFC production banned in United States
2016 Kigali Amendment adopted (HFC phasedown)
January 1, 2020 R-22 (HCFC-22) production banned

🧪 Refrigerant Classifications

CFCs (Banned 1996):

HCFCs (R-22 banned 2020):

HFCs (Current, phasedown started):

Natural Refrigerants:

⚠️ Leak Repair Thresholds

Commercial refrigeration 35% annual
Comfort cooling (≥50 lbs) 20% annual
Industrial process 35% annual
Repair deadline 30 days

🎨 Cylinder Color Codes

🔑 Key Definitions & Numbers

⚗️ ASHRAE 34 Safety Classifications

Class Toxicity Flammability Examples
A1 Low None R-134a, R-410A, R-22
A2L Low Mildly flammable R-32, R-454B, R-1234yf
A3 Low Highly flammable R-290 (propane), R-600a (isobutane)
B1 High None R-123 (TLV 50 ppm)

📐 Common Formulas

Subcooling

Subcooling = Saturation Temp - Liquid Line Temp

Normal range: 10-20°F for proper charging

Superheat

Superheat = Suction Line Temp - Saturation Temp

Normal: 8-12°F (TXV), 10-20°F (fixed orifice)

Leak Rate Calculation

Annual Leak Rate % = (Amount Lost / System Capacity) × 100

Example: 20 lbs lost from 100 lb system = (20/100) × 100 = 20%

→ Comfort cooling system must be repaired within 30 days (20% threshold exceeded)

🚫 Venting Prohibitions

May NEVER Be Vented

May Be Vented (Exemptions Only)

Effective date: July 1, 1992

🔧 Type-Specific Key Points

Type 1 (Small Appliances)

Type 2 (High-Pressure)

Type 3 (Low-Pressure Chillers)

💡 Memory Aids

Montreal Protocol (1987): "1987 = SEVEN years before CFC ban"

CFC Ban (1996): "1996 rhymes with NIXED"

R-22 Ban (2020): "2020 = Perfect vision = CLEARLY the end"

Venting Ban (July 1, 1992): "July = Independence from venting"

Recovery levels: "R-22 = 10 (two digits), HFCs = 0 (zero ozone)"

Leak thresholds: "20% Comfort, 35% Commercial (C-C)"

Small appliance: "FIVE pounds or less = FIVE letters in SMALL"

Type 3 recovery: "25 mm Hg = TWO-FIVE = Type TWO and Type FIVE don't exist"